Mud Pump Cylinder Sleeve in Zirconia Ceramic Used for Oil and Gas Drilling

• Customization: Available
• Standard: GB, DIN
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Model NO.: HY-004
• Operation Pressure: Atmospheric Pressure
• Transport Package: Box
• Specification: customized size
• Trademark: haoyang
• Origin: Zibo
• HS Code: 84139000
• Production Capacity: 10000pieces /Per Month

Product Description

Bmoco	F500	F800/1000	F1300/1600	F1600HL	F2200HL
anshi	P2200	3NB-1600C
Honghua	3NB1600HL	3NB1600F
NATIONAL	8P80	9P100	10P130	12P-160	14P-220
RUSSIA	UNB 600	UNBT 650	NBT 600	8T-650	UNBT 950
OILWELL	A-650-PT	A-850-PT	A1100PT	A1400PT	A1700PT
WIRTH	TPK-1000	TPK-1300	TPK1600	TPK2000	TPK2200

Material item	Aluminum oxide	ZTA	Zirconia
Volume density(g/cm^3)	3.9	4.17	6.0
Vickers hardness(GPa)	13	12	11
Bending strength(MPa)	350	480	800
Fracture tenacity(MPa.m^1/2)	4	5	9
Young's modulus(GPa)	370	330	200
Abrasion resistance(min/cm^3)	15	35	40
Linear expansion coefficient(40-800ºC)(×10^-6/ºC)	8.0	8.8	11.0
Roughness(Ra)(μm)	0.3	0.2	0.1
Acid resistant(95%sulfuric acid,95ºC)(WT Loss,mg/cm^2.d)	0.25	0.2	0.04
Alkali resistance(30%caustic sodium,80ºC)(WT Loss,mg/cm^2.d)	0.05	0.06	0.08

The mud pump cylinder liner is the core part of the mud pump, with mud storage,d pressure, and complete suction, and discharge functions. Because the cylinder liner is in direct contact with the mud, it is easily worn and corroded by the tiny sand particles and acid and lye in the mud. As a result, the inner diameter of the cylinder liner is enlarged, and the seal between the cylinder liner and the piston is leaky. and the pressure is reduced until the cylinder liner is abandoned by mud Pump cylinder liner is a disposable and vulnerable part that can not be reused. 
Its life directly affects the normal operation and drilling of the drilling rig costs.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, and the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. 
Because of the phase transformation toughen technology the ceramic liners have the features of wear-resistance,erosion-resistance, high-pressure-resistance, high hardness, and strength. Zirconia type and Alumina type are common types of ceramic sleeves. Compared with Aluminatype, Zirconia-type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

Zibo Haoyang Ceramic New Materials Co., Ltd. is a technical enterprise specializing in the research and development, design, manufacturing, and sales of alumina special ceramics. The company covers an area of 20000 square meters, has more than 200 employees, and has more than 20 technical backbones. The company has two specialized production lines, mainly producing alumina ceramic grinding media (alumina balls, lining bricks, alumina column balls), high-purity inert filler balls (92%, 95%, 99% inert filler balls), wear-resistant ceramics (wear-resistant ceramic sheets, wear-resistant ceramic pipes), alumina shaped parts and other alumina ceramic products. The company has 16 large ball mills, more than 20 isostatic presses, and has advanced laboratories, a complete set of experimental instruments and testing equipment, professional R&D personnel, advanced production processes, a complete quality inspection and control system, and a modern enterprise management model, providing better quality products and after-sales services for domestic and foreign users. The cement dry grinding body produced by the company has spherical (grinding ball) and cylindrical (grinding section) shapes. Compared with metal grinding bodies, the product has characteristics such as high temperature resistance, high hardness, high strength, low wear, corrosion resistance, low coefficient of expansion, high thermal conductivity, and light weight. It solves the problems of using non-metallic grinding bodies to reduce production, wear and tear, and is easy to break, achieving the goals of energy conservation and consumption reduction, extending equipment maintenance cycles, reducing maintenance costs, and environmentally friendly production, thereby creating economic benefits for enterprises and improving their competitiveness in the industry. The company always adheres to the principle of customer first and reputation first. Its products are widely used in various fields such as ceramics, mining, petroleum, chemical, electricity, papermaking, cement, aerospace, and are exported to Europe, America, the Middle East, Southeast Asia, Japan, South Korea, and other regions and countries. We warmly welcome friends from all walks of life to visit and patronize us.






FAQ

 

 

Q: What is your experience in your products?

A: We have 12 years experience in this industry line. We are professional manufacturer in this area.

 

Q: What is your MOQ?

A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.

 

Q: Can you accept small quantity sample order before production?

A: Yes, we can offer sample for your testing first.

 

Q: Can you provide free sample?

A: Yes, within 1kg.

 

Q: What is your production time?

A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.

 

Q: What are your payment terms?

A: T/T, L/C, Western Union